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TITLE

Processing underutilised low value sugar beet pulp into value added products

OBJECTIVE

Sugar beet pulp (SBP) accounts for approx. 13 million tonnes in Europe and is a major residual stream from the sugar beet industry, which is currently valorised as low value feed and/or green gas. In order to increase the value of its side streams, PULP2VALUE developed multiple extraction techniques to isolate more valuable products from this large fraction of sugar beet pulp. Roughly 65% of the dry matter mass can be isolated as high value products being: microcellulose fibers (MCF) (33%), arabinose (16%) and galacturonic acid (16%). The overall objective of this project is to further establish the value chains based on MCF, arabinose (Ara) and galacturonic acid (GalA). By demonstrating an integrated and cost-effective cascading biorefinery system to refine sugar beet pulp, Cosun aims to significantly increase (20-50 times) the value of the sugar beet pulp by demonstrating applications for approximately 65% of its mass in high value markets. For each of these products PULP2VALUE identified multiple product market combinations (PMC’s). For the MCF fraction application supply chains towards detergents, personal care, oil & gas, paints & coatings and composites are developed. Throughout the years Cosun developed a pilot facility in which the state-of-the-art unit of operations were tested. Together with partners, Cosun is now planning to optimize, integrate and scale-up these processes to a demonstration scale to further supply product development in order to establish long lasting supply chains. The PULP2VALUE will target 9 new value chains resulting in a market potential of at least 350.000 tons and a potential revenue of 200 million euro. The PULP2VALUE makes available a mild and environmentally friendly biorefinery process for beet pulp compared to other biobased and fossil products. It will spur rural development in sugar beet growing districts by connecting them in new cross-sectoral value chains with the chemical and food industry.
ACRONYM

Pulp2Value

FUNDING SOURCE

H2020

WEBSITE http://pulp2value.eu/project-overview/
REPORT https://cordis.europa.eu/project/rcn/197329/reporting/en
CROP CATEGORIES

N/A

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PROJECT DURATION

2015-2019

PROJECT TYPE

EU

NUTS3
CROP CATEGORIES

N/A

KEYWORDS

Sugar beet

Pulp

Arabinose

Galacturonic acid

Biorefinery

OTHER GEOLOCATION
FUNDING SOURCE

H2020

FINAL REPORT

https://cordis.europa.eu/project/rcn/197329/reporting/en

TOPICS

Processing

COORDINATOR

ROYAL COSUN

PARTNERS

STICHTING WAGENINGEN RESEARCH (NL)

WAGENINGEN UNIVERSITY (NL)

ORINEO BVBA (DE)

NOVA-INSTITUT FUR POLITISCHE UND OKOLOGISCHE INNOVATION GMBH (DE)

BIO BASE EUROPE PILOT PLANT VZW (BE)

REFRESCO GERBER UK LIMITED (UK)

Sugar beet pulp (SBP) accounts for approx. 13 million tonnes in Europe and is a major residual stream from the sugar beet industry, which is currently valorised as low value feed and/or green gas. In order to increase the value of its side streams, PULP2VALUE developed multiple extraction techniques to isolate more valuable products from this large fraction of sugar beet pulp. Roughly 65% of the dry matter mass can be isolated as high value products being: microcellulose fibers (MCF) (33%), arabinose (16%) and galacturonic acid (16%). The overall objective of this project is to further establish the value chains based on MCF, arabinose (Ara) and galacturonic acid (GalA). By demonstrating an integrated and cost-effective cascading biorefinery system to refine sugar beet pulp, Cosun aims to significantly increase (20-50 times) the value of the sugar beet pulp by demonstrating applications for approximately 65% of its mass in high value markets. For each of these products PULP2VALUE identified multiple product market combinations (PMC’s). For the MCF fraction application supply chains towards detergents, personal care, oil & gas, paints & coatings and composites are developed. Throughout the years Cosun developed a pilot facility in which the state-of-the-art unit of operations were tested. Together with partners, Cosun is now planning to optimize, integrate and scale-up these processes to a demonstration scale to further supply product development in order to establish long lasting supply chains. The PULP2VALUE will target 9 new value chains resulting in a market potential of at least 350.000 tons and a potential revenue of 200 million euro. The PULP2VALUE makes available a mild and environmentally friendly biorefinery process for beet pulp compared to other biobased and fossil products. It will spur rural development in sugar beet growing districts by connecting them in new cross-sectoral value chains with the chemical and food industry.

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